Blade Pitch Control

Comparison of Electric and Hydraulic Blade Pitch Control


  Hydraulic Electric
Design / composition Consists of a Hydraulic Power Unit (HPU) in the nacelle and three actuators with control valves and accumulators in the hub  Includes three sets of motors/gears, drives, controllers, and energy storage units. Consists of from 3 to 8 switchgear cabinets depending on what functions are assembled in one cabinet.
Strengths High forces, no need for gears

No backlash

Fail-safe powered by accumulator
Low energy consumption

Quiet operation (no pump)
Weaknesses Management of hydraulic fluid, possible oil leakage

High energy consumption as pump runs continuously

Repetitive maintenance as filtration and oil replacement. Fluid Rotary Union required.

Accumulator pressure loss
Maintenance of batteries

Backlash

Increased probability of failure due to higher number of components (energy storage unit, motor/gear, controller)
Cost Initial cost lower; running cost higher due to higher maintenance cost Initial cost higher; running cost lower due to lower maintenance cost
Maintenance Cylinder seals need to be replaced every 7 to 10 years Largely maintenance-free except battery change
Working Environment Noisy due to pump

Risk of oil leakage
Little room for movement in hub
Image Highly reliable due to proven fail-safe functionality Environmentally friendly system

Literature

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