Custom Circuit Boards

Custom Circuit Boards

Moog has complete in-house process capabilities which allow us to customize our processes to your design. Our staff carefully builds each board to meet customer specifications. Process engineers work to resolve any problems throughout each step to make sure the board is manufactured properly.  As part of our quality assurance, our inspection staff also reviews the boards at various points throughout the process to ensure that we are meeting and exceeding customer quality requirements. Quality is everyone’s job at our facility.

Continuous Quality

We constantly invest in new equipment to maintain our competitive advantage in an ever changing industry.  We purchase equipment that also supports our quality initiatives.

FEATURES

  • Micro-section lab with fully trained lab technicians
  • OEM enclosed vacuum press with recipe generation
  • Laser ablation, skiving, and routing technology through the use of Excellon Cobra V1000 UV / CO2® Laser
  • Polar instruments, impedance calculators and equipment, and circuit resistance / insulation resistance testing

TYPICAL APPLICATIONS

  • Military Aircraft
  • Military Ground Vehicles
  • Missile Guidance
  • Medical Products
  • RF Microwave / Antennas
  • Wind Turbine
  • Cell Towers
  • Satellites

Manufacturing Capabilities

Description Standard Review
Layer Count 16 24
Board Thickness .004-.125 in Up to .450 in
Copper Foil Thickness (Minimum) .5 oz./ft² .25 oz./ft²
Copper Foil Thickness (Maximum) External / Internal Layer 2 oz./ft² 10 oz./ft² (Special Projects)
Hole Size (Minimum Drilled) .008 in .006 in
Hole Size, Plated (Diameter Tolerance) +/- .002 in +/- .001 in
Trace / Space Width .004 inch / .004 in .003 in / .003 in
SMT Pitch .015 in Below .015 in
Aspect Ratio 10:1 Above 10:1
Materials • *FR4 (Isola)
   - ED130 / UV
   - FR402 / FR404 / FR405
   - FR406 / BC / N /HR
• *Nelco® 4000-2 / 4000-7
• Dupont®
   - LF and AP series material (flex applications)
   - *Coolam LX / LA (aluminum backed)
• High temperature materials
   - FR408 (Isola - 180 Tg)
   - *Polyimide (P95-260 Tg / 35 N - 250 Tg)
   -*370 HR (Isola - 180 Tg)
• High speed application materials
   - Rogers® *4350 / 4003
   - Teflon® (Rogers® Duroid™)
   - IS680 (Isola)
   - Arlon 25 N / *25 FR
   - Ceramic (TMM series, etc.)
   - BT
   - *Nelco® 4000-6 / -6 FC
• RoHS compliant materials
   - All Isola / Nelco materials listed above are RoHS compliant
(Not intended to indicate lead free assembly compliance)
Other materials as requested by the customer
Final Finish • HASL (Hot-Air-Solder-Level)
• Immersion Silver
• ENIG
• Selective Gold
• Wirebondable Gold
Other finishes as requested by the customer
Manufacturing Minimum Turn Times by Layer for Prototypes • 2 - 4 Layer - 1 - 2 days
• 6 - 12 Layer - 2 - 3 days
• 14 - 24 Layer - 3 - 5 days
Special process and flex applications
Manufacturing Turn Times by Volume • Mid Volume - 3 - 5 weeks
• Low Production - 1 week
High production

*Denotes UL certification for specified material

Resources